Renovation of Two Cable Manufacturing Lines

Faced with aging production assets, an industrial cable manufacturer turned to B2C Engineering to modernize two key packaging lines without disrupting operations.

The project focused on replacing obsolete components while keeping the machine behavior identical:

  • Siemens S5 PLCs replaced with S7-1500 units.
  • Outdated segmented displays upgraded to KTP400 HMIs.
  • Tachogenerators swapped for Profinet encoders.
  • Complete reprogramming using TIA Portal V16.
  • Electrical cabinets either reused or rebuilt.
  • Alarm and setting screens developed for improved diagnostics.

The result: increased reliability, simplified troubleshooting, improved operator interface, and readiness for future upgrades.

📥 Download this case study to see how B2C Engineering delivers smart retrofit solutions for legacy production lines.

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